Solder Paste Selection: Essential Checks for High-Yield PCBA

Solder Paste Selection: Essential Checks for High-Yield PCBA

Solder paste is the cornerstone of PCBA assembly. Its immediate role is providing the tackiness needed to hold components in place before reflow. Critically, it then melts to form the permanent electrical and mechanical joint.

Selecting the right paste is a strategic decision that directly impacts quality and cost. Here are the four non-negotiable checks:

1.Alloy: Compliance vs. Heat Resistance

Alloy Type Example M.P. Key Consideration

Lead-Free (SAC) Sn96.5Ag3.0Cu0.5 ~ 221℃ Standard: Required for RoHS compliance and high-reliability products.

Low-Temp Sn42Bi58 138℃ Specialty: Use this only for heat-sensitive components (e.g., specific LEDs, connectors).

2. Particle Fineness (Type): Match the Pitch

The paste’s particle size is the life-line of your printing yield.

The Rule: Particle diameter must be ≤1/5 of your smallest pad spacing.

The Reality: For fine-pitch components (like 01005s or tight BGAs), you must use Type 4 or Type 5 paste. Using anything coarser guarantees stencil clogging and bridging defects. This is non-negotiable.

3.Flux Activity: No-Clean or Wash?

Flux Type Benefit Process Impact

No-Clean Efficiency: Skips the washing step, reducing cycle time and cost. Standard for most production.

Water-Soluble Wetting: High activity; provides great looking joints. Costly: Requires mandatory post-reflow cleaning process.

4. Process Parameters

Beyond the physical composition, stability is key:

Viscosity: Must be tightly controlled (target ~ 200–300 Pa.s). Too low means slump and shorts; too high means insufficient solder.

Schematic Check: The paste‘s reflow profile must respect the thermal limit of your most sensitive component.

Summary: Do not treat paste selection as a commodity decision. Lock down the alloy, confirm the particle type matches your tightest pitch, and always choose the strategy (No-Clean/Wash) that best supports your product‘s reliability and cost goals.